2019 Archived Content
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Cambridge Healthtech Institute’s 3rd Annual

Microbial Production

January 17-18, 2019

 

Microbial-based expression systems offer significant advantages over other hosts by offering faster development times, greater yields, and lower production costs, particularly in E. coli. However, limitations around expression, glycosylation and central metabolic pathways poses significant challenges. 

Cambridge Healthtech Institute’s 3rd Annual Microbial Production conference examines the latest developments in microbial-based production – from strain development to metabolic engineering, assembly to scale-up, process development to analytics. Particular focus is with particular focus on the role of E. coli for biotherapeutics, novel products and other industrial applications.

Final Agenda

THURSDAY, JANUARY 17

7:45 am Registration and Morning Coffee (Sapphire West Foyer)

Microbial Expression of Biotherapeutics
Aqua AB

8:10 Organizer’s Welcome Remarks

Daniel Barry, Senior Conference Director, Cambridge Healthtech Institute

8:15 Chairperson’s Opening Remarks

Danielle Tullman-Ercek, PhD, Associate Professor, Department of Chemical and Biological Engineering, Northwestern University


KEYNOTE PRESENTATION

8:20 Bacterial Cell-Based and Cell-Free Systems for Biosynthesis of Complex Glycans and Glycoconjugates

Matthew P. DeLisa, PhD, William L. Lewis Professor, Chemical & Biomolecular Engineering, Cornell University

Our group has harnessed natural biological pathways and engineered synthetic designer pathways in bacteria for making complex glycans and conjugating these to lipids and proteins. In this talk, I will discuss how these efforts have resulted in the transformation of bacteria and their cell-free extracts into robust platforms for scalable, bottom-up production of complex glycoconjugates by design.

9:00 Shaping Escherichia coli for Recombinant Protein Production

De_Gier_Jan_WilliamJan-Willem de Gier, PhD, Associate Professor, Department of Biochemistry and Biophysics, Stockholm University

My laboratory has been using both evolutionary and engineering approaches to shape E. coli for the production of recombinant proteins. In my talk, I will focus on how we have been engineering E. coli for the production of recombinant proteins in the periplasm as well as the development of vaccines.


9:30 Value Adding Microbial-Based Solutions for the GMP-Production of Recombinant Proteins

Cronet_PhilippePhilippe Cronet, PhD, Director, BioProcess Development, Wacker Biotech

Wacker Biotech, known as THE MICROBIAL CDMO, handles several GMP production sites in Europe with capacities to deliver multiple hundred grams of drug substance per batch. We will present case studies for our innovative and cost-saving E. coli technologies for the production of difficult-to-make biopharmaceuticals. Our approach to process design and problem solving enables our customers to meet their challenging timelines during clinical development as well as to match their needs by reaching the commercial phase.

10:00 Coffee Break in the Exhibit Hall with Poster Viewing (Sapphire Ballroom)

Host Engineering and Strain Development in E. coli
Aqua AB

11:00 Parallel Approach to Membrane Protein Production

Lee_JonasJonas Lee, PhD, Scientist, Amgen

Membrane proteins are vital therapeutic targets. Despite this, production of these critical reagents relies mostly on reproducing published results in painstaking ways. We developed an efficient systematic approach to screen multiple expression systems and different protein formulation to efficiently produce membrane protein reagents.

11:30 Optimizing Expression of an Antibody Fab Fragment in Escherichia coli with Non-Native Amino Acid (NNAA) Incorporated by Plasmid and Strain Engineering

Harun Rashid, PhD, Senior Principal Scientist, Molecular Technology, Ambrx

In this study, expression of a ‘difficult-to-express’ antibody Fab fragment with a NNAA inserted was systematically optimized by expression vector & strain engineering. Among the various genetic elements on expression vector tested, only the DNA coding sequence, periplasmic chaperone, Fab heavy chain (HC) carboxy-terminal extension and the presence of partition locus parB were beneficial. These four components were then put together into a single expression vector that resulted in significant improvement in Fab titer over the starting strain.

12:00 pm Session Break

12:10 Luncheon Presentation: Leveraging Platform Approaches and High-Throughput Tools to Expedite Process Development in a Multi-Product Microbial Manufacturing Environment

Shipston_NigelNigel Shipston, PhD, Director, Program Design, FUJIFILM Diosynth Biotechnologies


12:40 Luncheon Presentation II (Sponsorship Opportunity Available)

1:10 Ice Cream Break in the Exhibit Hall with Poster Viewing (Sapphire Ballroom)

2:15 Chairperson’s Remarks

Nigel Shipston, PhD, Director of Program Design, FUJIFILM Diosynth Biotechnologies

2:20 Robust Protein Production and Secretion in Bacteria via the Type III Secretion System

Tullman_Ercek_DanielleDanielle Tullman-Ercek, PhD, Associate Professor, Department of Chemical and Biological Engineering, Northwestern University

Bacteria are receiving renewed interest as protein production hosts because of their fast growth and tractability. The Salmonella enterica Type III Secretion System secretes non-native proteins at product titers of up to 400 mg/L in rich media, but is highly sensitive to environmental and growth conditions and therefore not robust. To make this system commercially relevant, we optimized media components and bioreactor conditions and engineered the strain.

2:50 NEW: Role of BL21 Escherichia coli SulA in CRISPR-lambda RED gene editing efficiency

Melanie Arbour, MSC, National Research Council Canada

3:20 NEW: Please move to other session

3:35 Networking Refreshment Break (Sapphire & Aqua West Foyer)

4:00 E. coli Glycosylation Platform for Producing Bioconjugate Vaccines

Gerald Posch, PhD, Group Leader Research, LimmaTech Biologics AG

The discovery of an N-linked protein glycosylation system in Campylobacter jejuni allowed its reconstitution in Escherichia coli. LimmaTech Biologics exploits this system to generate bioconjugate vaccines containing surface glycan structures of pathogenic bacteria. This innovative approach simplifies the production of conjugate vaccines substantially and has been used to generate multivalent bioconjugates against pathogens like Shigella, Streptococcus, E. coli and Staphylococcus, some of which have been successfully tested in clinical studies.

4:30 Glycoengineering Next Generation Conjugate Vaccines with Novel Oligosaccharyltransferases

Harding_ChristianChristian Harding, PhD, CSO, VaxNewMo

Glyco-conjugate vaccines, consisting of a polysaccharide attached to a carrier protein, are excellent immunogens manufactured using labor-intensive chemical crosslinking steps. As an innovative alternative, VaxNewMo utilizes a glycoengineering strategy to generate “bioconjugates” in Escherichia coli. Key to this process is a conjugating enzyme, which attaches a polysaccharide to a protein.

5:00 Bryotechnology: High Quality Complex Proteins from Moss-Based Expression

Schaaf_AndreasAndreas Schaaf, PhD, CSO, Greenovation

BryoTechnology, i.e., moss-based production of biopharmaceuticals, has evolved into a GMP manufacturing technology with products already in clinical development. Whilst leveraging the mosses advantages, comparability to mammalian cell-based technologies was a priority in process development. Today’s moss process relies on latest single use technologies and follows the established routines of mammalian cell-based production. Thus, moss-based production fits easily into existing cleanroom environments and offers rapid changeover and flexible configuration.

5:30 Close of Day

FRIDAY, JANUARY 18

8:00 am Registration (Sapphire West Foyer)

8:00 BuzZ Sessions with Continental Breakfast (Sapphire Foyer)

Protein therapeutics is a fast-growing global market. As the science improves, so does the complexity of the R&D organization. Ensuring product quality plus speed to market requires insights from stakeholders working across the stages of protein science R&D. Join experts representing this PepTalk pipeline, peers, and colleagues for an interactive roundtable discussion. Topics include highlights from the week’s presentations, new technologies and strategies, challenges, and future trends.

Click here for more details


Moderator: Suresh Kumar Thallapuranam, PhD, Professor, Department of Chemistry & Biochemistry, University of Arkansas

 

Bioprocessing of Microbial-Based Products
Aqua AB

9:00 Chairperson’s Remarks

Suresh Kumar Thallapuranam, PhD, Professor, Department of Chemistry & Biochemistry, University of Arkansas

9:05 Integrated Process Development: Overcoming Developability Challenges

Johanna Jarmer., Scientist, Process Science, Molecular Biology, Boehringer Ingelheim RCV GmbH & Co. KG

Novel biotherapeutic formats pose unique development challenges. Strategies for successful development need to holistically consider all aspects of biopharmaceutical processes such as expression strategies, novel unit operations, automated high-throughput process development, as well as scale-up and transfer from bench to large-scale manufacturing. We present our holistic approach based on a HTPD toolbox to lever the complexity of manufacturing development for non-platform biotherapeutics. Integration of the whole process is also discussed.

9:35 Novel Affinity Tags for Large Scale Production and Purification of Recombinant Proteins

Suresh Kumar Thallapuranam, PhD, Professor, Department of Chemistry & Biochemistry, University of Arkansas

Heparin, a glycosaminoglycan, is known to interact with several proteins that are involved in the regulation of key cellular processes. Based on the consensus heparin binding motifs and the available structural information on heparin-protein interactions, we have designed a novel heparin-binding (HB) protein affinity tag for the purification of recombinant proteins produced in heterologous expression hosts. Purification of recombinant proteins based on the HB tag is simple, efficient, and cost-effective. Most importantly, available data suggest the HB-tag thwarts the formation of inclusion bodies and facilitates the expression of target recombinant proteins in the soluble form. Additionally, HB-tagged recombinant proteins can be purified in the presence of chemical denaturants such as urea. Further, polyclonal antibodies are available for the sensitive and specific detection of HB-tagged recombinant proteins. In addition, other potential biomedical applications of the HB-tag will be discussed.

Synthetic Biology and Cell-Free Systems

10:05 A Semi-Synthetic Organism That Stores and Retrieves Increased Genetic Information

Vivian Dien, Graduate Student, Chemistry, The Scripps Research Institute

We have examined a large number of different unnatural nucleotides bearing mainly hydrophobic nucleobase analogs that pair based on packing and hydrophobic interactions rather than H-bonding. More recently, we have engineered E. coli to import the requisite unnatural triphosphates and shown that DNA containing the unnatural base pair is efficiently replicated, transcribed, and translated within the cell, resulting in the first semi-synthetic organism that stores and retreives increased information.

10:35 Networking Coffee Break (Sapphire & Aqua West Foyer)

11:00 Building a Cell-Free RNA Production Platform

Himanshu Dhamankar, PhD, Senior Scientist, Pathway & Process Development, GreenLight Biosciences Inc.

Availability of low-cost RNA products can unlock numerous applications spanning the agricultural and biopharmaceutical spaces. GreenLight Biosciences has developed a scalable and cost-effective RNA production platform that employs a proprietary one-pot cell-free reaction to synthesize nucleotide triphosphates from an inexpensive nucleotide source, that are then polymerized into desired RNA products via transcription from an engineered DNA template. The presentation will feature building of the platform and on-going efforts towards improvements.

11:30 Rapid and Scalable Characterization of CRISPR Technologies Using an E. coli Cell-Free Transcription-Translation System

Noireaux_VincentVincent Noireaux, PhD, Associate Professor, Synthetic Biology, Biological Physics, University of Minnesota

CRISPR-Cas systems offer versatile technologies for genome engineering, yet their implementation has been outpaced by ongoing discoveries of new Cas nucleases and anti-CRISPR proteins. Here, we present the use of E. coli cell-free transcription-translation (TXTL) systems to vastly improve the speed and scalability of CRISPR characterization and validation. TXTL can express active CRISPR machinery from added plasmids and linear DNA, and TXTL can output quantitative dynamics of DNA cleavage and gene repression – all without protein purification or live cells.

12:00 pm Conference Wrap-Up

Suresh Kumar Thallapuranam, PhD, Professor, Department of Chemistry & Biochemistry, University of Arkansas

12:30 Close of Conference